Car

Formula 1 upgrades: how F1 teams make changes to improve performance

by Gemma Hatton

7min read

The Aston Martin F1 car in the pitlane with a reflection from a window showing the car in another angle

In Formula 1, teams used to deliver car upgrades in a predictable rhythm with parts introduced at key stages of the season. Now the landscape has shifted.

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New parts appear on cars in almost every grand prix weekend of the season - but what’s driving this change in the quest for improved performance, and how are teams adapting their upgrade paths? 


Ex-F1 engineer Gemma Hatton unpacks the evolving world of F1 car upgrades as teams work under the cost cap, take on sprint races, and race on a host of varied circuits across the season. 

The Williams F1 car with flow-vis paint to assess the airflow around its rear wing during the 2024 Mexican Grand Prix

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What is a car upgrade?


In F1, a car upgrade is any new feature or part that enhances the performance of the car. These can range from large, visible parts such as an entirely new front wing assembly, to subtle improvements hidden under the bodywork such as tweaks to the cooling system, engine or gearbox.

Teams will often introduce several new parts at once in the form of an upgrade package. This is particularly the case with new aerodynamic components, as these can influence the airflow in one area, which then has to be managed with other parts downstream.


For example, McLaren introduced a major upgrade package at the 2024 Miami Grand Prix. This included revised brake ducts, front suspension, rear wing, as well as a new front wing and changes to the shape of the engine cover, sidepod inlets and rear section. 
 

“It’s a battle of development,” says Andrea Stella, McLaren team principal. “These developments may be very visible, where you come with an aerodynamic upgrade, which we declare in the submissions [to the FIA]. 


“Or there's some other minor things that you can deliver from a mechanical or even aerodynamic point of view which hopefully bring a few milliseconds.”
 

An example of an upgraded rear wing on the rear of the 2024 McLaren F1 car in the 2024 Hungarian (above) and Dutch (below) Grands Prix

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How F1 upgrades used to be implemented


Before the 2020 F1 season, it was common to see teams bring major upgrade packages at distinct points throughout the season. This was largely driven by logistics dictated by the race calendar which, back then, was very similar year on year.
 

The season would typically kick off in Australia with four flyaway races, followed by a European stint of 9 rounds, finishing with another five or six flyaway rounds in Asia and the Americas. This meant that cars would only be returned back to their respective factories after the first segment of four flyaway races.


By the time the cars were returned, F1 teams had enough data to understand how to improve performance as well as the time to manufacture new parts. Consequently, the first European race in Barcelona, Spain, marked the first real opportunity to introduce major upgrades.

The start of the 2024 Spanish Grand Prix at Circuit de Barcelona-Catalunya, a venue that used to be the site of the first major F1 upgrades of the season

The next flurry of upgrades often arrived at the British Grand Prix in the middle of the season. With most teams based in the UK, the cars could spend an extra few days at the factory rather than in transit. Teams could also send more parts and people to the track easily and cheaply. 


“The introduction of upgrades also depends on the different characteristics of the circuits,” reveals a former F1 senior performance engineer. “There are four main packages you need to suit all the tracks throughout the season.” 

“In addition to the standard set-up, teams need a low downforce package to minimise drag at Monza. Circuits like Monaco and Mexico demand a high downforce configuration, and teams will also run an intermediate downforce level at Spa, Montreal and Baku. 


“So, these races would naturally trigger the introduction of upgrades which often included mechanical parts alongside aerodynamic wings, ducts and elements.”

The slim rear wings sported by all 10 F1 teams for the 2024 Italian Grand Prix, a high-speed track with low-downforce demands The slim rear wings sported by all 10 F1 teams for the 2024 Italian Grand Prix, a high-speed track with low-downforce demands

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How F1 upgrades are now implemented


The tune has changed, and teams now tend to trickle upgrades to the car throughout the season. 
 

“It’s more common to see teams drip feed parts more regularly,” explains Eric Blandin, deputy technical director at Aston Martin F1 Team.


“You will still choose one race where you introduce something major such as a new underfloor, bodywork or front wing and you will still have the various packages for extreme circuits such as Monaco and Monza.”
 

“You also want to try and front load your season with upgrades,” continues Blandin. “By introducing upgrades as soon as they are ready, you can benefit from that additional performance for longer improving overall performance.”


This incremental upgrade approach is a result of many factors, mostly stemming from recent regulations. The cost cap, along with fewer test days and stricter limits on aerodynamic and dyno testing has cut the opportunity for development. This has shifted the focus from major upgrades to minor ones which can be turned around quicker. 

The fan inside Sauber’s F1 windtunnel. Windtunnel time in F1 is governed strictly by the technical regulations

“The budget cap is a challenge,” says Stella. “If you have a reasonable upgrade to bring to production, often you cannot do it because you will run out of budget. So, you have to be convinced that it is going to be a good upgrade before you press the green button and spend the money.”


Blandin says: “The amount you get to spend every year already includes the costs of the car and personnel, so development becomes a compressible part. If the car costs more, then the budget available for development shrinks. You definitely need to think about how and where it is best to spend money.”

The other factor influencing the rollout of upgrades is sprint events - shorter 100km races, of which there are six in 2025, that replace an F1 practice session.

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“When you introduce a new package you always want to assess its performance on track,” says Blandin. “But with sprint events you only have one session, and you need to spend that setting up the car for qualifying and the race.”


Ultimately, the timing and structure of upgrades that arrive at the track depends on the philosophy of each team. 

Some like to introduce new parts as soon as they are ready, making the car incrementally faster throughout the entire season. Others choose to combine several parts into one major package, delivering a step in performance that is more obvious to the driver. 


Either way, the deployment of upgrades is now significantly different to years gone by, and will continue to evolve as the regulations pursue smaller budgets, less testing and more varied calendars. 


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